Morning people. Welcome to day 9 of the conversion.
Today I will try to get the flux boxes onto the car.
I will make a paper template of the upper boxes
to have it easier to drill the holes on the T-panel.
And then the front flux boxes.
My idea is to use the bended angle piece.
This will hold in the indicator hole.
I want to shorten the metal first.
The flux box will stand there
and then the box will be placed here
The box will be mounted from behind with two screws.
Unfortunately I had to remove the rubber stripe
and cut some of it on the right.
So the box will fit into the gap.
Let's see how far I get this day.
C U
I marked the outlines on the paper.
then aligned it on the T-panel and checked where they have to be mounted.
Unscrewed the wormhole emitter so that the boxes can lay flat.
Secured the paper and then marked the fluxbands rubber.
Now a difficult moment that hurts. I have to drill into the stainless body.
The mounting holes for the upper flux boxes.
It needs to be that way.
The need to be mounted to the car very well because they are really heavy.
Drilled the two holes and
put screws into the flux band rubber.
It's always difficult for me when I have to drill many holes where they should be exact.
Most of them end up a bit out of the line even if I marked them correct.
It was really difficult to securely mount the boxes to the T-panel.
I have drilled six holes into the T-panel
for these thick screws.
6mm thick in diameter.
I think these tiny screws will not hold the boxes very well.
I wanted to be sure.
They are on the roof and in the wind when I transport the car on a trailer later on.
Drilled the holes here and I hope they will match with the template.
Difficult
to get the holes lined up and the distances to the panel edges are correct.
Now I will try to mount them.
Drill some holes for the rubber holders and then mount the boxes.
Well, after very long time the boxes were finally mounted.
Finally I have made it. The upper flux boxes are on.
I have to glue the T-panel again.
The middle part and screw on the sides
so that it will be even again.
Two flux bands holders are mounted.
Yup, look good so far.
I have to hide the wormhole emitter cable.
It looks like it's in the middle.
Yup
very good. Took very long
but the result is great.
I will check on the reference pics later how the boxes should sit.
They are angled to the rear at the moment.
Maybe I have to put some wood under it.
So that the wormhole emitter looks horizontal.
Let's see on the pictures.
Next up was the front flux box.
First I drilled the mounting holes and tested it all.
I have worked on the cable for the Cannon elbow in the rear pontoon.
Explanation follows.
I have kept the length of the metal and only pushed it in.
Then the aluminum mounting plate like you have seen.
two screws with 10mm head.
So I can use a wrench to mount them from the back.
These are too short and I have to buy longer ones.
The counter plate behind the stainless panel.
The small space is a problem.
Longer screws might not fit in there.
Maybe 2cm longer.
Limited space for the mounting wrench.
yup
I had reworked the cable for the rear Cannon connector
which is very close to the Janitrol tank.
I have slit open the cable and cut out the inner electrical wire
I have used this cable because of the matching diameter and hoses were more expensive.
I took this high voltage cable with 5 wires of 2.5mm inner core.
Then I ripped out the inner wires to make it more flexible.
and then placed it around the Janitrol-
Not ready yet-
You see how steep the cable has to climb.
And then around the tank opening.
This cable is 5m long and I will cut it into three parts
because each Cannon contains a cable that leads to the other side.
At last I have cut out the drill template for the green tubes
and cut the counter plates.
One for the other flux box and one for the green tube.
I thank you for your interest in the conversion.
I'm excited to read your video comments.
Please write more questions or constructive critism in the comments.
Thank you and until next video.
Now the pictures of the day.
Không có nhận xét nào:
Đăng nhận xét